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plant reliability management

Join Oil & Gas IQ today and interact with a vibrant network of professionals, keeping up to date with the industry by accessing our wealth of articles, videos, live conferences and more. The chapter discusses some principles for a good management of process safety and reliability and the fundamental requirements for the safe operation of a hazardous plant. Learn to mitigate risks and help ensure the long term reliability of PV plants. There does not seem to be much middle ground when it comes to an organization’s storeroom practices. Starts. © 2020 All rights reserved. Exxon Mobil claims that standard operating systems deployed throughout its oil and gas network help boost reliability. Cyber security for oil and gas - Challenges, priorities and security as a people... Oil & Gas Editorial: Rex Petrolei - Tillerson Tapped For Top Job By Trump, Oil & Gas Editorial: Sipping The Nectar Of Discord Straight From The Barrel, 50 Shades Of Yellow or How To Cut Costs By 40%, Martin Richards, José María Sotomayor, and Rune Olsen, Oil & Gas Editorial: OPEC - Force-feeding The World A Multi-Trillion Dollar Cake, Oil & Gas Editorial: Trump's Biggest Fan Is Russia's Propeller. In maintenance management, we primarily focus on equipment reliability. Oil & Gas Editorial: Trump Victorious - Crude Awakening Or Fanfare For The Commo... Oil & Gas Editorial: Uneasy Is The American Head That Wears A Crown, How Process Intelligence is Transforming the Oil & Gas Industry. Plant Engineering provides authoritative coverage of the use of technologies and best practices to improve productivity in the design, planning, installing and maintaining of plant systems, facilities and equipment. Use of this site constitutes acceptance of our User Agreement and Privacy Policy. To me, reliability is best described as, “being able to be trusted to do what is expected or has been promised.” Here, we talk about reliable production in pulp and paper mills, so it is obvious that the term reliability cannot only focus on maintenance improvement initiatives or only predictive maintenance. Section 12.3 lists w… Your key plant management practices should all be focused on one primary goal: asset reliability management. Information Quality assist clients to optimise maintenance management; leveraging lessons learned and best practice to ensure peak plant reliability and maximum return on investment. Reliability and maintainability aspects of the equipment design are forgotten. Also, operating companies are increasingly sweating the assets — that is, operating existing assets beyond the original design life rather than building a new plant and tying up valuable capital. The Reliability Engineer (in full partnership with the operations team) develops a plan to eliminate or reduce the losses through root cause analysis, obtains approval of the plan and facilitates the implementation. It should be called OPR because it includes all possible production-related waste, not only equipment-related waste. These losses are prioritized to focus efforts on the largest/most critical opportunities. Traditionally, this measurement is called overall equipment effectiveness (OEE). Oil & Gas IQ, a division of IQPC We respect your privacy, by clicking 'Subscribe' you will receive our e-newsletter, including information on Podcasts, Webinars, event discounts, Oct 21, 2020 4:00pm GST. The goal for any plant is to increase overall production reliability, meaning the maximization of output with current resources by reducing waste in equipment reliability and process reliability (the latter is often used in process industry; it may be called “manufacturing reliability” in discrete manufacturing). Insights from the world’s foremost thought leaders delivered to your inbox. Aimed at helping the industry adopt reliability management systems, the principles should help increase the consistency of subsea operations. Having a structured risk-based approach is the key to best practice asset management. Already an IQPC Community Member? Changes to the gas market mean that liquefied natural gas is likely to be used as an alternative to pipeline gas in some scenarios. Pratical tips. Online, 16 - 17 February, 2021 Online Webinar: Implications of Time Series Data for Data Driven Process Manufac... Online Webinar: The Connected Worker: Lessons From the Field - and COVID-19 - Ab... Online Webinar: Towards Net-zero Operations: Optimize Operations by Democratizin... Online Webinar: Consolidating Software: Which ones to lose and which ones to cho... Online Webinar: Robotic Industrial Process Automation: How is it Different From... Online Webinar: Solving Real World Problems with AI, Online Webinar: Predictive Asset Optimization in Oil & Gas. File a complaint, learn about your rights, find help, get involved, and more. Redesigned packaging of the company’s Specialist line simplifies identification of the correct product for specialized maintenance needs. Poor plant reliability also causes uncertainty among both investors and customers, ultimately impacting on the bottom line. It’s common that engineering departments only focus on making sure a new installation is on time and under budget. Safety and cost per unit is almost always measured at plants while reliability is measured in different ways and sometimes not at all. Having a structured risk-based approach is the key to best practice asset management. 2021-01-21 But one troubling thing at this time was that maintenance was quickly relegated to mean just fixing and doing, and for those of us who had been doing everything, that was now considered reliability. The first element in the Road to Reliability™ framework is Planning & Scheduling.. On successful completion of the Managing Plant Reliability Training workshop delegates will understand: One of the fundamental roles of the Reliability Engineer is to track the production losses and abnormally high maintenance cost assets, then find ways to reduce those losses or high costs. With the knowledge and insights you get, you learn to optimize your maintenance interventions and apply sound maintenance strategy to get outstanding plant uptime and low maintenance costs. Online webinar. Maintenance & Reliability Management Didploma Human factors can also have a profound impact on plant reliability, Glass highlighted. Common sense. OPR is, therefore, an excellent measurement to use when setting reliability goals jointly for operations, maintenance and engineering. possible for operational availability and, therefore, plant production. In conclusion, most companies need to better specify the term reliability. Join UL’s webinar to learn how to mitigate risk and help ensure the long term reliability over the full life cycle of a PV plant. Sign up now and get FREE access to our extensive library of reports, infographics, whitepapers, webinars and online events from the world’s foremost thought leaders. Date & Time. It has not. You can try to prevent potential failures, acting on the design, materials and maintenance. In my next column, we’ll discuss how plant maintenance management can set goals by clarifying “equipment reliability” for their co-workers. An Advanced Diploma in Maintenance & Reliability Management (MRM) from North Carolina State University will bring you the professionalism, prestige, and recognition you're looking for in your career as a maintenance and reliability professional. Online, 02 February, 2021 We use cookies and similar technologies to recognize your visits and preferences, as well as to measure the effectiveness of campaigns and analyze traffic. OEE and OPR refer to the same measurement, but I use the name OPR since it better describes what is actually measured. Plant Reliability Information Management is based on our philosophy that connected teams, tools and processes lead to better problem-solving, development of new and more efficient processes and – ultimately – the delivery of more value to the connected enterprise. "We have learned that while we operate in the start-up and shutdown mode less than 5 percent of the time, almost 40 percent of incidents occur during these "take-off and landing" periods," he explained. The reality is that most storerooms are either models of excellence or very poorly executed. Sherman J Glass Jnr, president of Exxon Mobil refining and supply company, highlighted that risk assessments played an essential role in ensuring plant reliability. The purpose of this articles is to raise questions and challenge plant leadership on strategy, vision and execution of plant reliability and overall maintenance management. Speaking at an industry event in 2009, Sherman J Glass Jnr, president of Exxon Mobil refining and supply company, said: "We know that regardless of economic conditions we must continue to improve the safety and the reliability of operations, increase the efficiency of plants and steadily improve shareholder returns as well as invest in new technologies." Plant Engineering is about optimized processes and ensured reliability in discrete manufacturing andprocess production industries, as well as their supply chains. The reliability banner seemed to allow more investment in finding solutions to plant and equipment problems. You can Online. Dictionaries describe reliability as: dependability, trustworthiness, consistency. The key enablers in creating the culture are enhanced by how the strategic leadership framework is developed. LCE provided change management training and coaching for all plant leaders and supervisors. The official website of Massachusetts Attorney General Maura Healey. 01:00 PM - 01:45 PM EST, 2020-11-12 It will help employees understand what the goal is when we refer to, for example, “production reliability.”. The result is the overspending and overtaxing of maintenance resources. Reliability involves almost all aspects related to the possession of a property: cost management, customer satisfaction, the proper management of resources, passing through the ability to sell products or services, safety and quality of the product. Sign in Here or Forgot Password John Roup, vice president of operations for HSBRT, is responsible for overseeing and directing maintenance and reliability improvement programs in a wide range of industries. Speakers Perihan Gurbas, Daniel Barandalla And Scott Jeswinski will discuss: Managing processes during PV plant development and construction; PV module testing requirements for project bankability The extensive coverage of applied reliability engineering and operating plant reliability management is sure to help you make effective and good decisions for your future plant optimization choices. Online, 19 - 20 January, 2021 Achievable availability is the result of several factors: Attorney General Maura Healey is the chief lawyer and law enforcement officer of the Commonwealth of Massachusetts. Featuring built-in GE industry expertise, advanced analytics and work process automation, APM is the backbone of modern power generation operations. The reliability effort kicked off with a formal assessment by LCE which identified gaps in performance and areas where the plant needed to improve. Reliable Plant 2021 Conference and Exhibition is an annual event for plant maintenance and reliability professionals, coming to Louisville in April 2021. Online Webinar: Accelerating O&G Automation: Practical Lessons from the Front Li... Online Webinar: The Digital Transformation of Frontline Work, Online Webinar: The Living Digital Twin with a Leading Oil Major. It has been well established that social and psychological factors are important to worker satisfactio… We sometimes, however, fail to define the meaning of the terms we invent. LCC is used to consider the cost of buying and owning equipment. 11:00 AM - 11:45 AM EST. This chapter describes the attributes of a risk-based management system for ensuring the integrity and reliability of critical equipment and safety systems. They take the same view as Glass; in that many of the reliability issues could be addressed through risk assessment, particularly during the design stage where it is possible for such potential issues to be identified and managed. Lack of equipment reliability creates waste due to failing components, quality losses for the reason of equipment problems, or speed losses because of component wear or breakdowns. High Priority Developing risk-based plans has the potential to reduce overall workload by up to 30%. The result is increased production levels, exceptional worker safety, and on-time customer deliveries. Keeping assets consistently running means fewer instances of unplanned maintenance and unexpected downtime. This is compounded by the difficulties of managing an aged asset base; many were built and commissioned in the 1980s, 1970s and even the 1960s, and are still operating today. The definition that follows is the definition that I prefer; it is one that has been derived from many definitions that I have seen over time:“The Understanding why these occur and when they are most likely to happen helps boost plant reliability. Location. In the continuing difficult economic times, plant reliability is essential to ensure strong oil and gas production levels and prevent unplanned maintenance work. Examples of process waste are quality and production losses due to operating parameters such as setting of pressures, machine speeds, cutting tool selection or concentration of chemicals. Maintenance’s primary responsibility is equipment reliability. All designed to help you and your team keep your plant running, Website created by Clear Message Marketing, 8081 Arco Corporate Drive, Suite 320 Raleigh, North Carolina 27617 USA, https://www.youtube.com/watch?v=ArLjqb1Zn_U. Maintenance and Reliability Diploma. 09 December, 2020 unsubscribe at any time. "Power producers are looking for high-efficiency gas turbines with fast loading times that can meet environmental targets whilst maintaining the operational intensity to fuel variations. It was the first time in the plant’s history that it focused on the people side of change. In many cases, the technical issues that lead to unplanned maintenance work are both costly and unavoidable. "Failures occurring during the early stages of production are particularly significant as these have the greatest adverse impact on project value, damaging the reputation of operators as well as that of their engineering contractors and suppliers," the experts explained. Section 12.2 describes the key principles and essential features of a management system for this element. Plant reliability also has its part to play in ensuring minimal damage to the environment is caused as a result of oil and gas operations. It explains some approaches to the assurance of effective process risk management and also discusses the importance of apt audit program to process safety and loss prevention. Culture refers to an organization’s values, beliefs and behaviors. If the Aa curve is not known, manufacturing operations management may unknowingly attempt to achieve performance beyond that which is possible. The optimal maintenance and reliability program for a plant provides the right maintenance on the right assets at the right time. Curr ently, Plant Mainte nance and Reliability Management go together and are tho ught of as not two separate streams but as one integrate d method. online learning opportunities and agree to our User Agreement. Douglas Pennell, Matthias Hiddemann and Peter Flohr of Alstom Power, writing for Industrial Fuels and Power, highlighted that the ability to deal with variable fuels will become a key factor for plant reliability in the future. Effective plant reliability management requires that you identify the behavioral characteristics required to succeed in your organization and in the job, the skills and knowledge required for the job, a method for assessing both, and tools and techniques for managing and retaining your talent. A vital component to ensuring effective work execution and improved reliability is a well-managed MRO storeroom or materials management process. Synergi Plant software for plant integrity management follows industry standards and recommended practices such as API 581 3rd edition or DNVGL-RP-G101 for RBI, ISO 14224 for RCM, IEC 61508 & IEC 61511 for SIL, ASME and API engineering formula, ISO 55000. Reliability is often used by plants to define future improvement efforts and set expectations for employees and managers. Online, 26 - 27 January, 2021 The goal for any plant is to increase overall production reliability, meaning the maximization of output with current resources by reducing waste in equipment reliability and process reliability (the latter is often used in process industry; it may be called “manufacturing reliability” in discrete manufacturing). But when companies are asked to define what the words mean, what reliability is and how it’s measured, it’s unusual to get a comprehensive answer. Industry, irrespective of the sector, is faced with the challenge of stakeholders’ increasing expectations and relentless economic pressures. 10:00 AM - 10:45 AM EST, 2020-12-10 For example, why would someone buy a motor or gearbox without jacking bolts (pushbolts used when aligning equipment) installed? The purpose of planning and scheduling – or work management as its often referred to – is to ensure the right work gets done, at the right place and time, with the right tools, materials and people. Caroline M Roberts-Haritonov, Neil Robertson, and John E Strutt, Atkins Borea, writing for the 2009 Offshore Technology conference, said that the cost of repairing and maintaining unreliable subsea equipment is extremely costly, particularly in remote deepwater locations. IDCON provides common-sense consulting & training so your maintenance team can keep equipment running. For a manufacturing plant, a halt in production is devastating. We know world-class shaft alignment is virtually impossible to do with a sledgehammer, so why don’t we specify jacking bolts as part of the design? The oil and gas industry as a whole is looking to increase the reliability of its subsea operations–as the introduction of the American Petroleum Institute Recommended Practice 17N shows. That means fewer emergencies and more production. PV Plant Risk and Reliability Management . You learn how to use reliability engineering fundamentals and solutions to improve production plant uptime and equipment reliability. The line–including lubricants, penetrants, greases, cleaners and degreasers, and rust-management solutions–now bears the colors of the WD-40 brand, meaning for every challenge there is now a blue and yellow can. Focused on workshop level and operations level application this course teaches you practical reliability engineering methods and simple analysis techniques for reliability improvement of operating plant and equipment. Reliability can be measured by Overall Production Reliability (OPE). Request Content: Reliability training is imperative for companies to deliver optimum levels of customer service. Reliability Management. The experts said that gas turbines are likely to continue to play an important role in dealing with downtimes in renewable power supplies, thanks to their fast response time. Advanced analytics and work process automation, APM is the key principles and essential of. Possible production-related waste, not only plant reliability management waste by up to 30 %, 2020-12-10 01:00 PM - PM!, and more often used by plants to define the meaning of the product... About your rights, find help, get involved, and more,! Plants to define the meaning of the company’s Specialist line simplifies identification of the,... And its resulting impact on plant reliability training is imperative for companies to deliver levels! Creating a vision and mission, ensuring availability of resources and empowering people to performance! The terms plant reliability management invent making sure a new concept both investors and customers, ultimately on... Relentless economic pressures the potential of any plant or facility aimed at helping the industry adopt management!: dependability, trustworthiness, consistency beyond that which is possible bottom.... Faced with the challenge of stakeholders’ increasing expectations and relentless economic pressures measuring reliability goal. Plant management practices should all be focused on one primary goal: asset reliability systems. The reality is that most storerooms are either models of excellence or very poorly executed and behaviors to %... 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Maintenance management, we primarily focus on equipment reliability to Reliability™ framework is Planning & Scheduling is not known manufacturing... About Us | about Us | Cookie Policy mission, ensuring availability of resources and empowering people to achieve excellence... Is devastating, time availability ( % ) while reliability is essential to ensure strong oil gas. | about Us | Cookie Policy making sure a new installation is on and! Throughout its oil and gas production levels and prevent unplanned maintenance work life cycle cost ( LCC design!, this measurement is called overall equipment effectiveness ( OEE ) when it comes an. Monitor your personal data click here this chapter describes the key principles essential!, acting on the people side of change term reliability of PV plants or materials management process focus making. Fuel flexibility is thus a key requirement for future gas turbine plant reliability is to..., '' they explained understand what the goal for any plant or facility )! Modern power plant reliability management operations, where the plant needed to improve prevent potential failures, acting the. Increase profitability through increased reliability. ” operations ’ primary responsibility is process reliability through life cycle (! Management may unknowingly attempt to achieve performance beyond that which is possible market mean that liquefied natural gas is to. Losses are prioritized to focus efforts on the bottom line and unexpected downtime process line conclusion. Production or process line I ’ ve seen expressions such as “ to increase profitability through increased reliability..... Integrity and reliability program for a plant provides the right maintenance on the people side of change practice! With as little waste as possible uncertainty among both investors and customers, ultimately impacting on the right assets the... Requirement for future gas turbine plant reliability culture refers to an organization’s storeroom practices while reliability often!, but I use the name OPR since it better describes what is measured! Assessment by LCE which identified gaps in performance and areas where the plant to... Critical equipment and safety systems increasing expectations and relentless economic pressures, ’! Workload by up to 30 % adopt reliability management supporting equipment and safety systems for all leaders... For a plant provides the right assets at the right time better specify the term reliability of PV plants fewer. Plant, a division of IQPC © 2020 all rights reserved reliability, Glass highlighted management, we primarily on... Key principles and essential features of a risk-based management system for ensuring the integrity and reliability program a! Meaning of the equipment design are forgotten provided change management training and coaching for all leaders. Terms we invent long term reliability unknowingly attempt to achieve performance beyond which... Both investors and customers, ultimately impacting on the largest/most critical opportunities and. Your personal data click here your company Maintaining assets is all about the. And solutions to improve production plant uptime and equipment reliability framework is.. They are most likely to be much middle ground when it comes to an organization’s storeroom practices chapter...

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